Marumatsu Diamond
In 1981 Mikawa introduced to the world the Marumatsu M & M Autopress. After seven revisions, the machine is now called the Diamond. This machine is so simple, we can train your operators in just a few hours! Making the machine great for high turnover environments.
The lead edge feeder allows the Diamond to run many different materials including corrugated, foam core, plastic corrugated, chip and solid board. The secondary feeder is where Mikawa’s two point registration is done. The chaseless die mounting system makes set-ups fast and make-ready a breeze. No more old style make-ready sheets, chases or set-up tables.
The first Marumastu to have vibration stripping was in 1988 and took several minutes to set up. Now with high-speed vibrators and automatic set-up we can achieve 100% stripping with no dies. The top stacking bundle stacker decreases jams at high speeds!
| Can run 0.937″ and/or 1″ rule | |
| Hundreds of installations in North America | |
| Runs Matrix with ease | |
| Low maintenance |
Marumatsu Diamond Specifications
| Model | CM-1410II | CM-1712 | CM-2013 |
|---|---|---|---|
| Max sheet size | 40.16″ X 55.12″ | 47.24″ x 66.93″ | 51.18″ x 78.74″ |
| Min sheet size | 11.81″ X 17.72″ | 15.75″ x 23.63″ | 15.75″ x 23.63″ |
| Max die cut size | 39.37″ X 54.33″ | 46.46″ x 66.14″ | 50.39″ x 77.95″ |
| Max die board size | 41.34″ X 61.42″ | 48.43″ x 72.44″ | 52.36″ x 84.25″ |
| Min die board size | 15.75″ X 21.65″ | 20.87″ x 24.41″ | 20.87″ x 24.41″ |
| Max speed | 4,000 cycles/hour | 3,600 cycles/hour | 3,000 cycles/hour |
| Registration | 0.02″ (0.5mm) | ||
| Power | 17.77 Kw | 44.02 Kw | 44.02 Kw |
| Die cutting capabilities | From AB to F Flutes / Matrix Scoring | ||
| Standard cutting rule size | 0.937″ (1″ upon request) | ||
Frequently Asked Questions
What equipment is best for short-run corrugated box production?
The best equipment for short-run corrugated box production depends on order quantities, box designs, changeover frequency, board specifications, and the amount of manual work involved in preparing each job.
Manufacturers handling frequent custom orders should evaluate equipment that supports efficient setups, repeatable production, and economical processing of smaller batches. Traditional die cutting can remain an effective option for short runs when tooling is already available, setup is efficient, or the required production volume justifies using a dedicated die.
However a Marumatsu can significantly increase your production with its set ups in as little as 2 minutes. Many shorter orders can be set up and run before other machines are even done setting up.
Hitek Equipment can help you compare converting technologies based on your product mix and operating requirements. Contact our team to discuss your typical order sizes, packaging designs, and production goals.
How can I produce corrugated boxes without investing in a stripping dies for every design?
Manufacturers can produce certain corrugated box designs without a dedicated stripping dies by using die-less cutting technologies.
These systems use vibration belts to follow programmed patterns, making them useful for applications to strip without the cost of stripping dies.
Marumatsu’s die-less stripping can reduce the need to purchase and store separate stripping dies for each design. However, cutting speed, material compatibility, design complexity, and cost per box vary by machine and application.
Traditional die cutting may remain more economical for some larger production runs or designs that are already tooled.
Hitek Equipment can help you evaluate the available cutting technologies and determine whether a die-less workflow is appropriate for your production requirements.
What is the best equipment for producing short order custom corrugated packaging?
The best equipment for short order custom corrugated packaging production depends on the variety of designs, the materials being used, required accuracy, and the number of samples or finished packages needed.
A quickset up flatbed die cutter like a Marumatsu may be suitable when order size, tooling cost, or turn around time. Many of these jobs fall int the category of Just In Time (JIT) packaging when it is needed immediately.
Hitek Equipment can help you evaluate converting solutions based on your sample production, custom packaging, and short-run manufacturing needs.
How can I reduce setup time when changing from one box design to another?
Reducing changeover time starts with identifying the activities that take the longest when moving between production jobs. These may include loading/unloading the chase, setting up stripping dies, adjusting machine settings, and verifying the first acceptable production pieces.
Manufacturers can improve setup efficiency by organizing tooling, standardizing setup procedures, preparing materials in advance, training operators, and tracking changeover performance.
Equipment with features designed to simplify adjustments or automate selected setup tasks may also help reduce downtime, depending on the machine and application.
The best approach is to measure the current process and identify the largest sources of lost production time. A Marumatsu often leads to shorter set up times, less tooling cost, and increased production.
Hitek Equipment offers converting machinery and tooling storage solutions that may help manufacturers improve changeover workflows. Contact our team to discuss your production challenges.